Electronics Assembly
Electronic Assembly and PCB manufacturing services are the foundation of our business. ECI Technology has teams of highly experienced assembly technicians who can quickly adapt our SMT lines to assemble simple boards to highly complex multi-layer boards with mixed placement requirements.
Whether it’s through-hole or SMT assembly, ECI can build all your products including Micro BGA. Our customers benefit from ECI’s world-class manufacturing facility which is ISO 9001:2015 and medical ISO 13485:2016 certified. We are committed to continuously improving our processes and operations to provide the best quality possible.
We have AEGIS manufacturing process control with online operator instructions at each assembly station, supporting simplicity and efficiency including barcode gate control and tracking of each process stage ensures our high-quality levels. ECI Technology exceeds the most stringent criteria used to judge electronic manufacturing and electronic assembly processes and quality control
Electronic Assembly and PCB manufacturing services are the foundation of our business. ECI Technology has teams of highly experienced assembly technicians who can quickly adapt our SMT lines to assemble simple boards to highly complex multi-layer boards with mixed placement requirements.
Whether it’s through-hole or SMT assembly, ECI can build all your products including Micro BGA. Our customers benefit from ECI’s world-class manufacturing facility which is ISO 9001:2015 and medical ISO 13485:2016 certified. We are committed to continuously improving our processes and operations to provide the best quality possible.
We have AEGIS manufacturing process control with online operator instructions at each assembly station, supporting simplicity and efficiency including barcode gate control and tracking of each process stage ensures our high-quality levels. ECI Technology exceeds the most stringent criteria used to judge electronic manufacturing and electronic assembly processes and quality control.
“Unparalleled Expertise & Flexibility”
ECI Technology is different than some of our other CMs because they are a one-stop shop manufacturer, meaning they will build circuit boards, and do a full assembly of the products that we require. ECI provides us with PCBA population and pilot builds through their NPI program. They are incredibly flexible to work with and are very quick to respond, no matter what stage of production we are at.
Principal Engineer,
Power Technology Company.
Power Technology Company.
Most efficient assembly lines
- An automatic in-line PCB screen printer is available at the front of each SMT line which is capable of auto fiducial alignment and pastes inspection.
- Fully automated SMT machines that have dual head in-line placement capability. These machines are very easy to changeover and provide minimum downtime.
- Each SMT machine is attached to a 10-Zone reflow oven for maximum control and provides the best reflow profiles. Out SMT technicians ate well experienced to handle all your assembly requirements.
- ECI’s 3D AOI (Automated optical inspection) machines can verify solder joints, co-planarity, leads, part tilts, wrong orientation, skew percentage, and even Through-hole part placement inspection. The latest technology ensures fewer false calls and reduces inspection cycle time and more throughput.
- Our wave machine has multiple pre-heat zones to handle proper flux activation and smooth soldering operations.
- Our selective solder machine can use multiple nozzles to perform its tasks even in the smallest areas without giving bridging errors. We have very experienced technologists who understand the soldering process and create the best profiles for better output without compromising quality.
- We have Branson CPX ultrasonic washers to clean the boards after the complete assembly. These are closed chamber washers that minimize the environmental impact.
- We have automatic rework stations to use when reworks are required. We can rework BGA, LGA, QFN and so many more components using this station.
Quality assurance:
We maintain the best quality practices and records which is an integral part of our operations. We barcode all our assemblies with an automatic laser marking machine and maintain product batch traceability data using our AEGIS EMS system which gives us a competitive advantage over our peers and allows us to evaluate and improve our overall processes and operations.
MES System:
Customers expect both Quality and Reliability in the products we Manufacture. Hence, Traceability Plays a Major Role in our overall Operations. ECI is committed to improving quality and services to our customers and is constantly working on continuous improvements. Our EMS system provides the following advantages:
- Most updated work instructions with elaborate visual aids and improved workflow.
- Improved document distribution
- Improved traceability
- Improved Deviation process
- ECN implementation
- Better Product and process version control
- Instantaneous Defects data collection and Yield analysis
- Quick data analysis for improvements
- Work order tracking
- Improved customer response time
Conformal coating and potting:
Conformal coating provides enhanced protection to our PCB in the field from Chemicals, moisture, dust, and harsh environments with extreme temperature.
We have our standard conformal coat measure that uses a multi-mode dispensing head with a controlled system and conveyorized UV curing oven. The conformal coating ensures complete protection against moisture and corrosion.
Potting electronic assemblies is used to protect circuit boards from extreme harsh environments such as chemicals, vibration and shock, while also protecting Intellectual property by limiting visibility of the circuit and components. Typical potting materials are epoxy, polyurethane, and silicon compounds selected pending the customer specifications and intended end use environment conditions.
